OEE & Analytics
Real-time OEE from machine signals
Track Availability, Performance, and Quality automatically — shift by shift, machine by machine. No spreadsheets. No shift-end data entry.
Automatic downtime capture
Qontiv connects to your machines via OPC-UA and MQTT and detects state transitions in real time. When a machine stops, the event is recorded immediately — not when an operator remembers to log it at shift end. Operators are prompted to classify the reason; supervisors can review and update from the dashboard.
Six Big Losses breakdown
Every downtime event and quality loss is classified against the Six Big Losses framework: Breakdowns, Setup/Changeover, Small Stops, Reduced Speed, Startup Defects, and Production Defects. The Pareto view shows you where your availability and quality losses concentrate — so you know what to fix first.
Shift comparison and trends
Compare OEE across shifts, operators, products, and time periods. Identify whether Tuesday nights consistently underperform, whether changeovers are getting shorter or longer, and whether recent process changes improved or hurt quality yield.
OEE rollups and reporting
Hourly, shift, daily, weekly, and monthly rollups are calculated and stored automatically. Reports are available immediately — no overnight batch job, no waiting for the analyst to compile the spreadsheet.
Ready to see Qontiv in your environment?
A 30-minute walkthrough with your equipment and your data.